TURNKEY AUTOMATED SYSTEMS
General Industry Painting
Encore Automation sets the standard for innovation in industrial automation painting solutions. Our advanced automation technologies deliver precise and consistent surface treatments, ensuring optimal adhesion and superior finishes across a wide range of industrial applications. By enhancing operational efficiency and consistency, we empower manufacturers in various industries to meet stringent quality standards while achieving exceptional performance and reliability in every coating process.
Axle Painting
Encore Automation delivered a fully integrated Axle Painting System for Mercedes SUV axles in Alabama. The line begins with a robotic loading station that picks each axle and places it onto the conveyor, which transfers parts to a robotic paint booth supplied with a dedicated mix room. Axles receive a protective anti-corrosion coating and then pass through an oven for proper curing. The system concludes with a robotic unloading station. From load robots, conveyor, paint booth with robots and mix room, to oven and unload robots, Encore provided a complete, fully automatic solution optimized for consistency, throughput, and quality.
- A robot picks each axle and loads it onto the conveyor at the first station.
- Conveyor moves axles through each stage, from loading to booth, oven, and unloading.
- Robots apply a consistent protective coating; paint is supplied via a dedicated mix room.
55-Gallon Drums Painting
Encore Automation delivered a fully automated painting system for 55‑gallon storage drums at a manufacturing facility in Ohio. This system is designed to efficiently coat drums with a durable protective finish, ensuring resistance to corrosion and environmental exposure. The line features robotic painting, conveyor integration, and automated loading and unloading to maintain high throughput with consistent coating quality. By automating the entire process, Encore’s solution reduces manual labor while delivering reliable and repeatable results for large‑volume drum production.
- Robots apply an even, durable coating to 55‑gallon storage drums with precision.
- From loading to painting to unloading, all operations are automated for efficiency.
- Protective paint ensures drums withstand environmental conditions and storage requirements.
Fender Guitar Painting
Encore Automation designed and delivered a fully automated guitar painting system for Fender at their Southern California facility. The system provides high-quality, repeatable finishes for guitar bodies by integrating conveyors, robotic paint booths, and a curing oven. This automated solution improves coating consistency, reduces paint waste, and increases production throughput, ensuring every instrument meets Fender’s exacting standards for appearance and durability.
- Paint robots deliver precise and uniform coatings on guitar bodies for premium finishes.
- Includes conveyor, paint booth, paint robots, and curing oven for a seamless process.
- Automated process achieves consistent coating thickness and smooth, repeatable results.
Freight Truck Axle Painting
Encore Automation engineered and delivered a fully automated axle painting line for large 18‑wheeler freight truck axles at a manufacturing facility in Illinois. This system ensures consistent protective coating application on heavy‑duty axles to prevent corrosion and extend service life. Using advanced robotics, the line handles the entire process—from loading to painting to unloading—minimizing manual labor while maximizing throughput, repeatability, and finish quality for heavy transportation components.
- Designed specifically for 18‑wheeler freight truck axles, providing robust anti‑corrosion coating.
- Robots perform loading, painting, and unloading with minimal human intervention.
- Robots ensure uniform coverage on large and complex axle geometries for reliable protection.
Propane Gas Tank Painting
Encore Automation delivered a fully automated propane gas tank painting system for a manufacturing plant in Mississippi. This system features three coordinated paint robots that apply the final protective coating to each tank with precision and consistency. By automating the finishing process, the system improves coating quality, reduces paint waste, and increases production throughput while minimizing manual labor.
- Three robots simultaneously apply the final coat for maximum coverage and efficiency.
- Ensures tanks receive a durable, corrosion-resistant finish for long-term outdoor use.
- From tank positioning to final painting, operations are handled automatically.
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