Encore Automation’s innovative dense phase powder application delivers superior coating performance while optimizing efficiency and reducing costs. Our advanced technology ensures powder flows like a liquid, achieving a highly uniform film with improved appearance and quality. The system’s bell-shaped spray pattern provides excellent coverage, with the flexibility to produce narrow patterns for precision cut-ins and wider patterns for larger surface areas. With a high flow capacity of up to 800 grams per minute, it enhances transfer efficiency, minimizes total film build, and reduces defects. Additionally, our rapid 5-second color change capability maximizes productivity by minimizing downtime.

Encore’s Dense Phase Distribution System utilizes patented technologies to transfer powder in a fluidized state from the bulk unload pump to the final feed pumps, which then supply the applicators. This process is facilitated through specialized hoppers, pumps, and diverter valves, ensuring efficient and consistent distribution. The system tracks powder usage per cycle utilizing automatic weight controllers and load cell-mounted powder pumps, providing real-time data monitoring by vehicle and applicator. This information is easily accessible via GUI, ensuring precise control, reduced maintenance, and long-term reliability. A reclaim system can be integrated to recover up to 98% of material, significantly reducing waste. Our dense phase pump transfers powder from the collection system beneath the booth to a reclaim hopper and then to a mix hopper, where it is blended with fresh powder for reuse in production.