
TURNKEY AUTOMATED SYSTEMS
Aerospace Sealing
Encore Automation leads the way in innovative Sealing solutions for the aerospace industry. Our advanced automation systems ensure accurate and reliable sealant application, providing superior protection against environmental factors and structural stresses. By enhancing precision and consistency, we empower manufacturers to achieve unparalleled quality and durability while adhering to the highest industry requirements.
R&D: UV Sealing Application
At Encore Automation, we’re pushing the boundaries of sealing technology with our latest R&D innovation—the UV Cure Cap Sealing Tool. This tool is engineered to revolutionize cap seal applications in automated manufacturing, offering a next-gen solution for superior sealing performance. Designed for precision, efficiency, and adaptability, the UV Cure Cap Sealing Tool significantly enhances production speed and consistency through the use of UV curable sealants and pneumatic dispensing with closed-loop control. Its lightweight and low-profile design make it compatible with low-payload robots and tight installation spaces, while versatile supply options ensure it meets a wide range of manufacturing needs. As part of our ongoing R&D efforts, this tool exemplifies our commitment to developing high-performance automation solutions that set new industry standards.
- A next-gen solution for superior sealing performance, designed to push the boundaries of cap seal applications in automated manufacturing.
- Enables fast curing, significantly boosting production speed and efficiency.
- Ensures consistent, defect-free cap seals every time, maintaining high-quality standards.
Sealing Applications
Encore Automation leverages its extensive aerospace painting and sealing expertise to deliver advanced robotic sealing systems designed specifically for aircraft parts and components. These systems automate the precise application of compressible sealers, ensuring consistent and reliable coverage while minimizing material waste. The system efficiently handles frozen sealer cartridges from leading suppliers, including PPG and 3M, by automating the thawing process and ensuring that the sealer is applied within the manufacturer’s specified time limit. This automation reduces the risk of premature curing and maintains optimal sealing performance. Additionally, Encore’s system integrates automated purging, reducing material curing inside the applicator and minimizing cleaning requirements. Equipped with vision system integration, the system can locate and offset parts using reference features, ensuring accurate application on complex surfaces.
- Precisely applies compressible sealers to aircraft parts for consistent coverage.
- Supports sealers from leading brands such as PPG and 3M, automating the thawing process.
- Ensures sealer is applied within the manufacturer’s specified time window to maintain effectiveness.
Ready to improve your process?
Whether you're planning a new system or optimizing an existing one, our team can help you design the right automation solution for your production goals.