May 1, 2025

TURNKEY AUTOMATED SYSTEMS

TURNKEY AUTOMATED SYSTEMS

Aerospace Surface Preparation

Encore Automation sets the standard for innovation in Surface Preparation solutions for the aerospace industry. Our cutting-edge automation technologies ensure precise and uniform surface treatments, enabling optimal adhesion and superior finishes. By enhancing operational efficiency and consistency, we empower aerospace manufacturers to meet rigorous industry standards while achieving exceptional performance and reliability in every application.

Scrub | Rinse | Wash

Encore Automation’s robotic scrubbing system is designed to efficiently clean large surfaces, including the entire exterior of an aircraft, without requiring pad changes. The system repurposes the multi-headed sander with scrubbing pads, allowing for seamless transition between scrubbing and sanding processes without the need for tool changes. This flexible system supports a variety of cleaning materials, including alkaline solutions and water, making it adaptable to diverse cleaning requirements. Additionally, the system can be equipped with a vision system to accurately locate and align parts using reference features, ensuring precise and consistent cleaning.Ideal for large-scale applications and complex parts, Encore’s robotic scrubbing system enhances operational efficiency and reduces manual labor while maintaining high-quality surface preparation.
  • Utilizes the multi-headed sander for scrubbing, eliminating the need for tool changes.
  • Cleans entire aircraft exteriors efficiently without pad changes.
  • Capable of scrubbing both full surfaces and individual aircraft components.

Sanding

Encore Automation’s robotic sanding systems are engineered to deliver precise and consistent surface finishing for the full exterior of aircraft, as well as aircraft components and parts. Utilizing a multi-headed sander, the system provides comprehensive coverage while maintaining high accuracy. The system integrates automatic sandpaper changers, ensuring efficient replacement and validation of sandpaper without manual intervention. To maintain a clean working environment, dust removal systems can be incorporated to eliminate residual dust from the sanding process. Encore’s sanding solutions also feature automatic tool change capabilities, enabling seamless transitions between sanding and other processes. Additionally, the system supports vision integration to locate and offset parts using reference features, ensuring precise alignment during sanding operations.
  • Utilizes a multi-headed sander for comprehensive coverage of aircraft surfaces.
  • Ensures efficient replacement and validation of sandpaper without manual intervention.
  • Includes systems to eliminate residual dust during the sanding process.

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Whether you're planning a new system or optimizing an existing one, our team can help you design the right automation solution for your production goals.